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Special Magnet Filterの製品一覧

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Active in the aviation industry - Special Magnetic Filters -

Active in the aviation industry - Special Magnetic Filters -

Magnetic filter that does not clog the lubrication system of aircraft jet engine gearboxes.

◆High-speed rotating jet engines operate in harsh environments. The important gearbox that assists the jet engine in functioning properly. Lubricating oil must always be supplied to each mechanism and circulate smoothly. The challenge was how to efficiently remove submicron-level hard metal particles suspended in the lubricating oil. ◆Introduction Story The development project for a magnetic filter for the lubrication line of the gearbox, which is essential for jet engines, started upon receiving a development request from Rolls-Royce. After more than 10 years of extensive research and testing, it finally received certification as official equipment. And it was eventually adopted for the Trent 500 turbofan jet engine for the Airbus A340. The magnetic filter, Magnum, contributes to the safety of air travel.

  • Other elevators and transport systems
  • others
  • Safety and consumables

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A Powerful Ally for Gearbox Protection: Steel Mill Edition - Special Magnetic Filter

A Powerful Ally for Gearbox Protection: Steel Mill Edition - Special Magnetic Filter

Originally developed to improve the durability of F1 race engines, the magnetic filter is effective in protecting the lubrication circuit of the cold rolling line in steel mills.

By introducing "Magnum" into the line, we can significantly reduce costs such as repair expenses, parts costs, and downtime. "Magnum" was originally developed to improve the durability of F1 racing transmissions. This is a performance report from a major steel company in Malaysia with a site area of 500 acres. Here, they were troubled by the accumulation of iron contamination in the transmission lubrication circuit of the cold rolling line. Even with two existing filter systems, fine iron contaminants remained in the bearing lubrication circuit. With the introduction of Magnum, it was confirmed that a visibly large amount of iron contamination was captured in just 16 days! Following the trial of Magnum, the maintenance manager was convinced of the effectiveness of Magnum technology based on survey results showing improved oil cleanliness. From the good test results, they decided to purchase an additional seven units for other lines. Our maintenance team was relieved to be able to remove the most harmful iron dust from the line by introducing Magnum, finally putting an end to the chain of wear.

  • Water treatment technology and systems

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The strongest ally of small construction vehicles - special magnet filters -

The strongest ally of small construction vehicles - special magnet filters -

We will completely solve the long-standing issue of small work vehicles equipped with HST that cannot use standard circuit filters! Here is an introduction to an affordable, compact, and easy-to-install product.

The HST allows for stepless speed changes and switching between neutral, forward, and reverse with a single lever operation. However, due to the high-pressure hydraulic lines and the structure that causes the oil flow direction to switch bi-directionally every time the work vehicle moves forward and backward, a standard circuit filter cannot be used. A device with two sets of high-pressure filter housings, each equipped with a check valve, is necessary, but there are the following challenges: - It requires a large installation space. - It incurs significantly high costs. In small systems, the only countermeasure that can be implemented is to install a strainer at the outlet of the reserve tank at best. As a result, we have been unable to find appropriate countermeasures for problems caused by fine iron-based contaminants suspended in the oil. Magnum solves these issues all at once: - It is compact, easy to install, and very inexpensive. - It can be directly connected to bi-directional lines. - There is almost no pressure loss even when it becomes full of contaminants. - Captured iron-based fine particles do not reflow downstream. - It is suitable for high-pressure lines (guaranteed pressure 6000 psi). - It captures 99.97% of iron-based contaminants at the 10um level. Please give it a try.

  • Other resource recycling
  • Agricultural civil engineering works
  • Prime movers, torque converters, hydraulic equipment, generators

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Active at the crushed stone site - Special Magnet Filter -

Active at the crushed stone site - Special Magnet Filter -

The harsh working environment and the impact of metal contamination on work vehicles are not surprising. Special magnetic filters are also playing a role here.

The harsh working environments of mines and quarries can cause even high-quality machinery to fail early in their lifespan. Additionally, excessive downtime due to failures is common in excavation operations. The special magnetic filter "Magnum" reliably captures submicron iron-based particles that are difficult to remove with existing filter systems, preventing pressure loss, clogging, and re-emission. It also demonstrates excellent effectiveness in heavy machinery operating on the front lines of the site, such as large excavators and roof bolters, which are affected by metal contamination in hydraulic systems. Please try the "Magnum," which is performing well in overseas sites.

  • Safety and consumables
  • Other civil engineering works
  • Drilling Machine

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Special magnet filter

Special magnet filter

Special magnetic filters are widely used in quenching and scale removal processes at steel mills around the world to suppress iron-based contamination and in lubricants and hydraulic equipment.

Quenching and descaling operations at the steel mill The issues of fine contamination such as iron and steel chips, rust, and iron oxide are caused by the quenching and scaling removal processes. Effective magnetic filters in the steel industry provide significant benefits in improving the performance of water circulation systems, cooling systems, filtration devices, filter systems, and fluid adjustments, playing a major role in improving and reducing system running costs, extending the lifespan of system components, enhancing reliability, and increasing critical uptime. Magnum is a simple and effective technology. In the "quenching" process, steel is heated for a certain period to harden it, and then rapidly cooled by immersing it in water or oil. However, an important step is that the water used causes the scale on the surface of the steel to flake off. This contaminates the fluid systems such as cooling water. The water is typically sent to a large settling tank, where larger chips settle out. However, smaller chips and contaminants are recirculated and reintroduced into the system and process. As a result, this can lead to blockages in valves, rotary couplings, pumps, and spray nozzles.

  • Steel
  • Secondary steel products
  • Water treatment technology and systems

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Special magnet filter for water quality improvement.

Special magnet filter for water quality improvement.

The effects are not limited to the removal of iron powder. It also improves water quality. It beautifully resolves health issues caused by long-term water system pollution.

**Features** - Capable of removing fine particles Can capture submicron particles (10μm to 0.07μm) - No clogging Since it does not clog, there is no pressure loss, and even when the capacity for capture reaches its limit, it does not hinder the operation of the device - Strong capture power Efficiently removes iron powder and other contaminants from liquids - No re-release Once contaminants are captured and solidified, there is no risk of them re-releasing as clumps

  • others
  • Water treatment technology and systems
  • Hydrological survey

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Scales fall from the eyes. Special magnetic filters for improving the productivity of metal processing machines.

Scales fall from the eyes. Special magnetic filters for improving the productivity of metal processing machines.

Significantly improve the fluid cleanliness of metalworking machines that circulate and filter processing liquids. Extend the lifespan of existing filters and drastically reduce the frequency of replacements, thereby increasing productivity.

The cleanliness of the processing circulation fluid, which is essential for machining accuracy. - Minimizes the operational (production) downtime of the processing machine. - Effectively removes ferromagnetic metal fine particles down to 0.07μ, which conventional filters cannot eliminate. - Zero pressure loss, flow rate reduction, clogging, and re-emission in the flow path due to specially arranged magnets. - Can be installed upstream. - Reduces/eliminates the consumption of expensive (environmentally harmful) conventional filters for end users. - Significantly reduces the high costs of replacing/disposing of expensive existing filters. - Can be introduced at a low cost. - Proven results in various industries such as aircraft engines, power plants, and wind turbines.

  • Thermal power generation
  • Wind power generation
  • Other power generation

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A Powerful Ally for Gearbox Protection: Power Plant Edition - Special Magnetic Filter -

A Powerful Ally for Gearbox Protection: Power Plant Edition - Special Magnetic Filter -

Achievements developed in the harsh and demanding environment of F1 racing. Please see the field report on the gearbox of a coal pulverizer operating in a power plant.

"Magnum" was originally developed to improve the durability of transmissions in the harsh conditions of F1 racing. It was later proven to make a significant contribution to the protection of large gearboxes used for the pulverization mills of coal, which is the fuel for coal-fired power plants. Amid calls for the abolition of coal-fired power plants in pursuit of a decarbonized society, these plants continue to operate actively as electricity consumption expands worldwide. Naturally, unexpected system failures can lead to significant losses. The introduction of "Magnum" was motivated by reasons such as the ineffectiveness of conventional barrier-type filters, including: - Generation of pressure loss - High viscosity index of the lubricating oil used - Insufficient removal of tiny iron-based particles that can damage the system In any system, it is essential to quickly remove the increasing contamination to prevent a wear chain. Since the installation of "Magnum" at the Didcot A power plant 18 months ago, it has been reported that there have been no issues with the pulverization mill gearbox, which previously occurred about four times a year. The earlier "Magnum" is installed, the more effective the protection of the mill, leading to reduced losses!

  • Thermal power generation
  • Wind power generation
  • Other power generation

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Extendable filter system for machine tools - special magnetic filter -

Extendable filter system for machine tools - special magnetic filter -

A filter system that is essential for the product accuracy and lifespan of machine tools. When used in conjunction with Magnum, it contributes to extending the lifespan of the filtration system and reducing environmental impact.

The "Magnum" has been proven to provide the following effects when adapted to machine tools: - By being installed alongside conventional filters, its lifespan can be extended. - Even when dirt is maximally accumulated, the decrease in fluid delivery pressure remains at a very low level. - The range of particle sizes that can be removed spans from 1 micron to several thousand microns. - The usable life of the coolant can be significantly extended. - The lifespan of the machine itself can be prolonged. - Downtime for the machine can be reduced. - The cost of consumables, such as grinding discs, can be decreased. - The amount of filter waste is reduced, thereby decreasing environmental impact.

  • Water treatment technology and systems

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